IndyCar teams quickly turn to Tuesday’s Milwaukee hybrid test

The standard practice after most motor races is to break down the pit equipment and awning, load everything into the transporters, and head home or move onto the next race. For most NTT IndyCar Series teams, the checkered flag waving over Sunday’s …

The standard practice after most motor races is to break down the pit equipment and awning, load everything into the transporters, and head home or move onto the next race. For most NTT IndyCar Series teams, the checkered flag waving over Sunday’s late-afternoon race at Road America didn’t signal the end to their days.

With the majority of the field—minus the Chip Ganassi Racing and Juncos Hollinger Racing teams—set to do a hybrid engine test an hour south on Tuesday at the Milwaukee Mile, pit crews pushed their dirty and tired race cars beneath those awnings immediately after the 55-lap race won by Team Penske’s Will Power and began the hybrid conversion process as the sun faded over the paddock.

Replacing the standard bellhousings with the spec hybrid bellhousings designed by Dallara and supplied by Ilmor Engineering was the first task; the spec versions contain the motor generator unit made by Chevrolet and the Energy Storage System made by Honda, plus all of the cooling systems needed to keep the ERS and ESS in the right temperature range.

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Thankfully, with the short oval aero package being nearly identical to IndyCar’s road course wing package, a full change to speedway bodywork was not required, but bigger brakes to help stop the heavier cars was also on the to-do list before the 8 p.m. curfew arrived.

“End of a long day, but because it’s the same aero configuration, it’s going to be changing to another gearbox already built for an oval, so slide the gearbox off and put the new one in,” Dale Coyne Racing team manager Mitch Davis told RACER. “Same motor. Different brakes. You have an oval brake package to put on.

“It’s all part of what we do. We’ll take the tents down while they’re changing the gearbox. We’ll roll down there tomorrow, put the cars on the setup pad and then be ready for the test. This isn’t as big a deal as building a speedway car and trying to do 240mph. If we had to do that tomorrow, and be at 240mph on Tuesday, that would be a challenge, right? But because it’s a short oval, we’re gonna run 178mph on the straightaway. It’s more like a road course. We’re going to be shifting and braking just like we do on a road course.”

IndyCar’s latest hybrid test felt ordinary – and that’s a good thing

Four cars and 12 drivers took part in the NTT IndyCar Series’ latest hybrid powertrain test across three days at Homestead-Miami Speedway’s roval, and like the last test at the same track, the news coming out of southern Florida was extremely …

Four cars and 12 drivers took part in the NTT IndyCar Series’ latest hybrid powertrain test across three days at Homestead-Miami Speedway’s roval, and like the last test at the same track, the news coming out of southern Florida was extremely positive.

With the familiar Chevrolet testing teams of Arrow McLaren and Team Penske joined by Honda’s Andretti Global and Chip Ganassi Racing, the foursome deployed different drivers in each car each day, and all totaled, another 1,202 laps—largely trouble-free—were completed and added to the 1,446 laps produced during the three-day January 29-31 test at Homestead-Miami.

Testing new software for the motor generator unit and the supercapacitor energy storage system created in a partnership between Chevy and Honda was a significant focus during the newest test.

Combined, 5,852 miles of hybrid testing has been logged in recent weeks and, barring a few minor glitches, the widespread running continues to be hailed as a major success.

“We didn’t have any big issues, which makes that two hybrid tests in a row that have been that way,” Andretti Global’s Kyle Kirkwood told RACER. “There were a couple of little software gremlins from new stuff that they’re trying, which is normal. Anytime you try something new, it’s not ever gonna work identically to what you expect it to do, so that was handled pretty quickly and everyone got on with their business.”

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In a short period of time, Andretti’s two-time race winner says IndyCar’s hybrid testing has become rather boring, which is a good sign. Most of the tests last year were fraught with problems and failures with the ERS units. Through six days and nearly 6000 miles of running with the latest specification of the MGU and ESS, zero failures have occurred.

“None so far, and we were really just logging miles and logging more miles and nothing really remarkable to report there, honestly,” Kirkwood added. “That said, they had a lot of new people there from both manufacturers, and they’re at a point now that they’re comfortable with the program that they have in place with the hybrid unit.

“It wasn’t like there was any ‘lightbulb’ moments this time. I feel like we’ve already got past a lot of those and they’re just refining the system. Honestly, they’re doing changes nonstop to the hybrid; every single run they tried something different and I almost never felt a change, which to me means it’s a good thing because they’re just running through confirmation checks on everything. In every scenario it was all working fine and just kept going. Nothing caught us off guard.”

Testing of the ERS units will continue later in March on the Indianapolis Motor Speedway’s road course. Other venues, including ovals, will be visited by the hybrid test teams before the systems are introduced in competition this summer. Taking into account how well the first and second tests have gone, Kirkwood, who was there for some of the rough tests in 2023, is a big advocate for the technology and how well it’s performing in 2024.

“The feeling is that it’s a safe and good product that we can put on track right now, which I think is why the manufacturers are starting to bring in a lot of new engineers to get them up to speed on the hybrid stuff and all the new gadgets and toys that they have to play with on their computers while we’re running,” he said.

“That was only the real difference compared to the previous tests. Yes, there is new software. Yes, they had a couple little gremlins early on, but once they got past that, everything was smooth sailing, just like it was at the previous test for us. We’re now just pounding around doing laps. That’s super encouraging for everyone, I think.”

850hp potential for IndyCar once hybrids go live

On its current trajectory, the NTT IndyCar Series’ plans for going hybrid near the halfway point of the 2024 season should bring a return to significant horsepower displays in short bursts. Starting with the 2.2-liter twin-turbo V6 IndyCar engines …

On its current trajectory, the NTT IndyCar Series’ plans for going hybrid near the halfway point of the 2024 season should bring a return to significant horsepower displays in short bursts.

Starting with the 2.2-liter twin-turbo V6 IndyCar engines built by Chevrolet and Honda which generate somewhere between 725-750hp in high-boost configuration used on road/street courses and short ovals, the addition of the series’ new energy recovery systems will give drivers another 60hp or so to deploy with the push of a button on the steering wheel.

And in a welcome revision to IndyCar’s original plans, drivers will also have the longstanding turbo-based push-to-pass system, which contributes around 50hp when activated. As needed, they’ll have the option to use the turbo or ERS power-addition options independently or combined.

During the brief periods when drivers elect to engage both push-to-pass power contributions, they’ll have have upwards of 850hp being fired through their rear Firestone tires, which will mark the first time Indy cars have surpassed the 800hp threshold since the CART/Champ Car era in the 2000s.

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“You’ve got to be on qualifying power with energy deployment and push-to-pass active,” Andretti Global’s Kyle Kirkwood told RACER. “It’s not like the hybrid system can hold enough juice to run an entire straight flat out; that would just require too big of a battery. But for short bursts, like off the corners. you’re gonna be looking at around 850 horsepower.”

Team Penske’s Will Power, who got to drive some of the high-power Champ Car models before moving over to the IndyCar Series, says the double punch of extra turbo boost and the ERS unit deploying in unison is an impressive gain in performance.

“Yeah, big time; it does help you to jump off the corners,” Power explained. “It’s a very good supplement to the engine formula we have, being low-displacement and low-torque. Combined with push-to-pass with the turbos, it will be quite a lot of power when it’s all going hard when everything is activated.”

In isolation without the turbo push-to-pass system engaged, the ERS units made in partnership by Chevrolet and Honda provide a healthy surge of power when the motor generator units are commanded to spin and release accelerative energy to the tires through the transmission. It’s here where the MGU will often be asked by its users to act as a torque-fill device while exiting slower turns when the small turbo V6 internal combustion engines are at the bottom of their rev range and unable to offer much torque to provide swift launches.

Thanks to the ability for the MGU to fire instant torque to the rear tires, IndyCar drivers will accelerate harder and reach top speeds faster with the ERS unit activated while leaving Long Beach’s Turn 11 hairpin, Mid-Ohio’s Keyhole, and all the other corners on the calendar where drivers have had to wait for the turbo V6s to spool up and go.

“Even just using the MGU, it’s really good as it gives you a lot of torque at the low rev range when you’d really want it coming off a corner,” Power said. “Even 60 horsepower more is a lot of power at that low rev range, because it’s instant power. You look at where the power and torque curves normally start, and you can see the MGU makes a nice change to it already.”

IndyCar hybrid debut could be pushed beyond St. Petersburg

Three significant questions have been nagging the NTT IndyCar Series in recent months. The first is of the large and overarching variety: Will it go hybrid in 2024? That answer, according to everyone I’ve spoken with who would know, is a declarative …

Three significant questions have been nagging the NTT IndyCar Series in recent months. The first is of the large and overarching variety: Will it go hybrid in 2024?

That answer, according to everyone I’ve spoken with who would know, is a declarative yes.

IndyCar will race next season with its well-established 2.2-liter twin-turbo V6 internal combustion engines, the same that were used in 2023, and brand-new energy recovery systems (ERS) developed in a partnership between Chevrolet and Ilmor Engineering, Honda and Honda Performance Development, and IndyCar.

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The second and more immediate question comes with an answer that lacks the same assuredness as the first: Will the ERS side of those hybrid powertrains be ready to start the season in approximately 90 days?

All parties involved in the creation and development of the ERS project are doing everything they can to make it happen before the green flag waves over the Firestone Grand Prix at St. Petersburg on March 10, but the series isn’t ready to respond in the affirmative as to whether its field of cars will compete at Round 1 in hybrid configuration.

“There’s a lot of really, really smart people that are working really hard to get this thing done,” IndyCar president Jay Frye told RACER. “And we’re very confident, all of us — including internally at IndyCar — that we’re going to get this done.”

The last question involves defining when the project will be done. As the series’ non-committal response suggests, that answer remains elusive.

Concerns over IndyCar’s ability to outfit its grid of 27 full-time cars with fully tested and reliable ERS units were heightened last week when all track testing was abruptly cancelled for December. The cancellation comes after a busy stretch of on-track running from mid-August through early November with prototype versions of the ERS units. Meaningful progress was being made at those outings, but reliability issues also became a frequent hindrance to completing the validation and sign-off process.

Prior to the cancellation, teams were scheduled to test this week on the Homestead-Miami road course and another test was likely to happen days before Christmas at Sebring. In place of ongoing track tests, a series official told RACER the month of December will be used to conduct more ERS dyno testing. RACER also understands a higher level of confidence with durability has been achieved, but nobody has characterized the spec ERS units as being bulletproof.

The pressing matter at hand is one of ever-diminishing time. The next round of track tests are said to be tentatively scheduled for the latter stages of January which, assuming they hold, would leave little more than one month between the resumption of ERS track testing and the need for teams to head to Florida for the March 10 championship opener. If any new delays occur, IndyCar could be forced to start the season in non-hybrid configuration.

Separate from any conversations regarding ERS reliability, Chevy/Ilmor and Honda/HPD are tasked with overseeing mass production of the devices in a highly compressed timespan. Beyond supplying the 27 cars at the debut race, a sizable number of spare ERS units — enough to handle any failures that might arise during the opening event — are necessary to have on hand, which would likely take the minimum output number to 40 units or more.

Delivering enough systems to support all entries, and the extras to deal with a worst-case scenario, is an unenviable task for the ERS project partners to accomplish with the time left on the calendar.

In kind, a number of IndyCar teams that have spoken with RACER say they are aware of the situation and will be prepared to race at St. Petersburg, minus the ERS units, if required.

Two teams from each manufacturer have handled the initial hybrid testing, but most teams have not yet sampled the new ERS units. Joe Skibinski/Penske Entertainment

For IndyCar, establishing contingency plans to go hybrid at some point after St. Petersburg — possibly in April at Long Beach or Barber Motorsports Park, or later — in order to give the ERS project more time to achieve an overwhelming state of readiness could be the next big decision to make.

According to Penske Entertainment CEO Mark Miles, the series’ target is firmly fixed on crossing the hybrid threshold at the first race, and as a result, it has yet to reach the point of formalizing a Plan B or Plan C.

“We, with Honda and Chevy, have tried to think through every scenario,” Miles told RACER. “So I don’t want to characterize us as sitting on a plan, because we think we’re prepared to deal with whatever contingencies could arise. Everybody continues to be very focused on testing, and in terms of the [vacated December test] schedule, that doesn’t mean that the development isn’t continuing at Mach 3 in terms of dynamic development, the production processes, and the like.

“But with that said, we’re prepared to deal with any situation which could come up.”

Under a previous timeline, IndyCar hoped to supply each of its 10 full-time teams with one ready-to-go 2024-spec ERS unit in December before sending more to complete each entry, but that target has also been pushed to a later and undefined date.

So far, only the official testing teams, with Arrow McLaren and Team Penske selected by Chevy, and Andretti Global and Chip Ganassi Racing nominated by Honda, have used ERS units in their cars. Through late October, more than 4000 laps and 10,000 miles of running had been completed by the four teams across a mix of road courses and ovals.

In contrast, IndyCar’s other six full-time teams have turned zero laps of hybrid testing, which could create a sizable competitive disadvantage if those six are unable to amass similar pre-season mileage with the ERS units prior to St. Petersburg or wherever the hybrid era might launch.

Thanks to the dedication from Chevy/Ilmor and Honda/HPD, the series will have the ability to go hybrid in 2024, and it’s not impossible for it to occur at the initial round on the 17-race calendar.

But if there are any lingering doubts as to whether extreme durability or a sufficient volume of spares can be provided by the early March go-live date, Miles says IndyCar will err on the side of caution and uphold its commitment to its fans.

“There’s always been clarity that we will get the hybrid,” he said. “We’ll get it on the track, and we’ll improve our racing. But we aren’t going to sacrifice the tremendous quality of the racing to get there. So it’ll be ready when it’s ready. And at this point, we still we have not decided to back off of St. Pete.”

Indy 500 Trackside: Hybrid engine roundtable Part 4

Take an exclusive look at the NTT IndyCar Series’ new hybrid engine technology that’s coming in 2024 done in partnership with Chevrolet and Honda in the final chapter of RACER’s four-part series. Presented by: RACER’s IndyCar Trackside Report is …

Take an exclusive look at the NTT IndyCar Series’ new hybrid engine technology that’s coming in 2024 done in partnership with Chevrolet and Honda in the final chapter of RACER’s four-part series.

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Presented by:

Indy 500 Trackside Report: Hybrid engine roundtable Part 1

Take a first and exclusive look at the NTT IndyCar Series’ new hybrid engine technology that’s coming in 2024 done in partnership with Chevrolet and Honda in RACER’s four-part series. Presented by: RACER’s IndyCar Trackside Report is presented by …

Take a first and exclusive look at the NTT IndyCar Series’ new hybrid engine technology that’s coming in 2024 done in partnership with Chevrolet and Honda in RACER’s four-part series.

Presented by:

Eagles building a hybrid secondary centered around versatility and Darius Slay

Philadelphia Eagles are set to have a versatile secondary in 2020

The Philadelphia Eagles delivered Jim Schwartz his most dominant toy yet, prying Darius Slay away from the Detroit Lions, and doing it without having to part with his 2021 first-round pick.

In Slay, Schwartz gets a cornerback in the thick of his prime, fully capable of taking away the oppositions No. 1 wide receiver.

For the first time since he became the Eagles defensive coordinator, Schwartz has options and versatile defenders capable of shifting and morphing into several different roles.

The NFL has entered the phase of the hybrid-defender and the Eagles have several on their roster that they likely build around Darius Slay.

Philadelphia entered the 2020 offseason with the idea of reshaping the secondary and Howie Roseman made it clear that the status quo was no longer acceptable.

“The first part is it’s hard when you’re watching games and the ball is getting thrown over your head, and you’re also not getting an opportunity to get the ball back, and that hurts the offense and that hurts the defense,” Roseman said.

Slay and Rodney McLeod are your obvious starters at cornerback and safety, with the remainder of the secondary capable of being used in hybrids roles while navigating different spots based on the matchup or the opponent.

Roseman has emphasized the term “positionless” several times this offseason when discussing his secondary.

That’s the term that’ll be used for Mills, Avonte Maddox and Will Parks, with all three players capable of flourishing roles that include the nickel, three-safety nickel, a traditional dime, and a three-safety dime.

Roseman made it clear that he wants his defensive backs to be able to not only match up with the twitchier receivers in the slot but also the bigger receivers outside. His hybrid defenders will be responsible for the new age of tight ends like Travis Kelce and George Kittles.

Don’t be shocked if Roseman targets a bigger safety in the draft that he’s capable of translating to a hybrid linebacker in the mold of Clemson’s Tanner Muse, who’ll be able to match up with running backs, tight ends, and other matchup problems.

“The game has just changed. It has gotten a lot faster, and we have to be able to adjust some of our evaluations,” Roseman said. “And also try to figure out where the next wave is coming where maybe something is undervalued right now, and two or three years from now we’ll be ahead of it because this is a trendsetting league and you want to be out in front of the trends. So those are the things that make our jobs interesting and also challenge us.”

The Eagles are set to transition to a phase where there’s no longer a concern about whether a player is a cornerback or safety — a safety or a linebacker — or vice versa.

The secondary will consist of Rodney McLeod at free safety, Jalen Mills at strong safety/corner, Will Parks as the third safety/slot and Darius Slay as cornerback No. 1.

You now have an Eagles team additionally with Cre’Von LeBlanc Rasul Douglas and Sidney Jones, that will have the depth and personnel to adjust their gameplan on a week to week basis.

No longer will a player designated as a healthy scratch be frowned upon, because on this team, matchups will dictate playing time.